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On the factory grounds of a German customer, a new secondary fuel plant will be installed to feed mainly fluff and other alternative fuels to the rotary kilns to increase the substitution rate. During the implementation, the existing plant will be kept in operation. The new plant is designed to ensure the receiving, storage, and dosing into the 3 of 4 rotary kilns on the plant site (step 1). Dosing unit 4 will be extended in a future step 2.

The AF material (mainly fluff) will be unloaded by walking floor trucks to be fed to a receiving station. It will be conveyed to a 2500 m³ stored unit. It is then discharged, treated and conveyed to the dosing system which is located on the burner platform. Subsequently, any foreign substances are removed, and the material is sorted before being distributed to the feeders. Each dosing unit feeds one of the main burners of the rotary kilns. The existing dosing station will be further used to feed the main kiln burners.

Intercem is responsible for the plant layout, mechanical engineering, delivery of steel construction and equipment, erection and the commissioning. The start of production will be in Q1/2024.

David Bizley from World Cement interviews Olaf Michelswirth, Intercem, on the subject of “Clinker and raw material acceptance hopper InterHop”.

Project description

The contract includes

– 2 truck unloading stations 700 tph

– 1 raw material storage with a capacity of 35,000 t

– 1 clinker dome with a capacity of 100,000 tph

– 1 grinding plant with a VRM 390 tph

– 4 cement silos of 5,400 tph each

– 5 packing lines

– 10 truck loading stations

and corresponding truck scales, laboratory equipment, electrical equipment and automation as well as all related facilities.

The steel construction, the entire sheet metal fabrications, the subsystems, the complete engineering, the erection supervision and the commissioning are also included in the scope of supply and services. All equipment is supplied exclusively by well-known European manufacturers.

We are pleased to announce that the Cimco Togo cement grinding plant, as a member of the CimMetal Group, started the cement production on 31.03.2022.

 

The plant is situated in the harbor of Lomé, Togo. This is the fourth cement plant project Intercem brought in production successfully for the Cimmetal Group, with their head office in Burkina Faso.

The plant with a capacity of approx. 2,5 million tpa includes truck unloading and loading stations with a capacity of 1.000 tph, a storage facility for additives with 25.000 to, 2x 50.000 to clinker silos, a cement grinding plant with a 400 tph VRM, 4 x cement silos with each 5.400 to, 4x Rotopackers, 8 truck loading stations, 10 truck scales and the corresponding laboratory equipment.

The entire equipment is according to the best technology available and of EU origin.

We are proud that we received the certification for quality management according to DIN EN ISO 9001 on 15.10.2021.

We are constantly working to improve our products and services.

For our company, quality means more than meeting technical requirements. We want our customers to be fully satisfied with our experience, our services and our products.

Our concept of quality is concrete:

• competent customer advice
• products with a high level of workmanship and an appropriate price/quality ratio
• on-time quotation, planning and execution
• individual customer care, even after delivery

Incorporation of risk-based thinking into our decision-making processes

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The new InterHop

Highest flexibility, fast truck loading and dust free operation – the clinker and raw material receiving hopper InterHop guarantees all of this. 40 tons of material can be unloaded in 10 seconds.

SEE MORE IN THE ATTACHED VIDEO