Order received for a secondary fuel plant. AF receiving, storing, reclaiming and dosing to rotary kilns

On the factory grounds of a German customer, a new secondary fuel plant will be installed to feed mainly fluff and other alternative fuels to the rotary kilns to increase the substitution rate. During the implementation, the existing plant will be kept in operation. The new plant is designed to ensure the receiving, storage, and dosing into the 3 of 4 rotary kilns on the plant site (step 1). Dosing unit 4 will be extended in a future step 2.

The AF material (mainly fluff) will be unloaded by walking floor trucks to be fed to a receiving station. It will be conveyed to a 2500 m³ stored unit. It is then discharged, treated and conveyed to the dosing system which is located on the burner platform. Subsequently, any foreign substances are removed, and the material is sorted before being distributed to the feeders. Each dosing unit feeds one of the main burners of the rotary kilns. The existing dosing station will be further used to feed the main kiln burners.

Intercem is responsible for the plant layout, mechanical engineering, delivery of steel construction and equipment, erection and the commissioning. The start of production will be in Q1/2024.

Intercem was awarded a contract for the construction of a cement grinding plant with a capacity of approximately 2.8 million tpa for West Africa in July 2022.

Project description

The contract includes

– 2 truck unloading stations 700 tph

– 1 raw material storage with a capacity of 35,000 t

– 1 clinker dome with a capacity of 100,000 tph

– 1 grinding plant with a VRM 390 tph

– 4 cement silos of 5,400 tph each

– 5 packing lines

– 10 truck loading stations

and corresponding truck scales, laboratory equipment, electrical equipment and automation as well as all related facilities.

The steel construction, the entire sheet metal fabrications, the subsystems, the complete engineering, the erection supervision and the commissioning are also included in the scope of supply and services. All equipment is supplied exclusively by well-known European manufacturers.

First bag of cement is out!

We are pleased to announce that the Cimco Togo cement grinding plant, as a member of the CimMetal Group, started the cement production on 31.03.2022.

 

The plant is situated in the harbor of Lomé, Togo. This is the fourth cement plant project Intercem brought in production successfully for the Cimmetal Group, with their head office in Burkina Faso.

The plant with a capacity of approx. 2,5 million tpa includes truck unloading and loading stations with a capacity of 1.000 tph, a storage facility for additives with 25.000 to, 2x 50.000 to clinker silos, a cement grinding plant with a 400 tph VRM, 4 x cement silos with each 5.400 to, 4x Rotopackers, 8 truck loading stations, 10 truck scales and the corresponding laboratory equipment.

The entire equipment is according to the best technology available and of EU origin.